How to make a cosplay helmet

Cosplay helmets can get very elaborate and take a lot of time to make. Due to their general shape, these cosplay accessories are probably the most difficult to make. But fear not. Wrap the entire head of the mannequin with a few layers of plastic wrap.

Do you want to discover the wonderful world of cosplay? Wayne will create a heroic DIY foam helmet, taking you through each step and revealing some of his best tricks of the trade along the way. Start this exciting, easy cosplay project by downloading your chosen cosplay helmet pattern. Trace the parts with a whiteboard marker onto a 1 cm thick EVA foam sheet. Place the foam on a cutting mat and, using a craft knife, cut out all the different parts.

How to make a cosplay helmet

PDO file of your desired helmet. Print out your paper template in Pepakura Viewer, cut out and start gluing everything in place! Apply your fiberglass mat or cloth and resin over your paper helmet or armor, let it dry and it will be hard as a rock! TIP: Fiberglass the inside, not the outside as I did. Apply bondo to the places you need to get smooth! Normally round or curved places, straight parts don't need to be "bondo'ed". Take your various grit sandpaper, and start sanding from grit, until or even grit! Get everything nice and smooth or you may regret it in the future! Take your spray paint and put a layer of primer on this helmet! Sand off any imprefection and primer again if needed! Then, your final color and a layer of clear laquer! Next you need to add a vior, and you can buy plastic, plexiglass, a motorcycle helmet visor, but in my case I needed to vaccumform a visor! And attach it with superglue or hot melt glue! Depending of the helmet you're making, you can weather the painting, or in my case, I added the LED lights in the helmet! Everythings runs out of 8 AA batteries 12v.

Remeber to leave your pieces between two finger joints, or else, you won't be able to flex your hand! Find some nice gloves, all black if you can, and use some hot melt glue to glue them in place!

Here's how to make a low cost costume helmet using cardboard. Helmets are usually one of the hardest and most expensive parts to make for a cool Halloween costume so here's a simple method I use. The methods I describe can be used to make almost any kind of helmet but I'm showing how to make a Star Wars Boba Fett helmet as an example - I have an instructable for the rest of the Boba Fett costume. The templates are designed to be printed on 8. For more great scifi costuming templates check out SPC -there's a lot of fantastic patterns there! Use the kind that looks like paperboard- corrugated cardboard won't work.

Helmets are absolutely one of the most difficult pieces of armor to construct for a costume. Not only do you have to get the shape of the helmet right, but it also has to fit over your face sometimes with a wig on , and the eye holes need to line up correctly. There are many different techniques you can use to make a helmet. You can, of course, add as many details as you need to recreate your character design, but this walkthrough should help you understand the basic steps you need to take to get there. This page contains affiliate links. As an Amazon Associate, I earn a small commission from qualifying purchases. Before making a pattern for your helmet, you need to make an appropriate base that can act as a proxy for your head. So you will need to add some volume to the cranium first. I used aluminum foil to do this.

How to make a cosplay helmet

Cosplay helmets can get very elaborate and take a lot of time to make. Due to their general shape, these cosplay accessories are probably the most difficult to make. But fear not.. Wrap the entire head of the mannequin with a few layers of plastic wrap. Add felt pieces as padding to increase the head size so that the helmet is not snug. This is a base layer on which the helmet pattern will be built on. Then work from the center top towards one side first and cover with masking tape. Cut away any large bumps or imperfections that can alter the shape of the helmet. When applying over very curved areas of the mannequin form, notch the tape and fold over at angles to cover the curve more smoothly.

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Obs: This is my first instructable, and if there is any grammar mistake, sorry, english isn't my first language! Cover with tape down to the lower part of the ear. And it works for armor too! The "ears" were then glued to the sides of the helmet with a hot glue gun. Always wanted to make a helmet from Halo, Daft Punk, Gears of Wars, or any other iconic character that you like a lot? Using a hobby knife, cut along the center line to cut the form into two halves. But no need to go to excess. The tricky part is subdividing the outline in such a way that the flat EVA foam pieces will create a helmet shape when joined and glued together. Start by gluing the wedges to the frame first with the hot glue gun, then working your way gradually to the middle of each frame section. To make yours, all you have to do is draw your design on paper, trace it onto a 5 mm thick EVA foam sheet and cut it out. This will give the frame something to attach to. A good rule of thumb is to work in long and narrow panels from front to back to successfully create a pattern for the top of the head. To do that, I took a pictures of the various pieces against a common background and a ruler so I could scale the pictures to match.

PDO file of your desired helmet.

Deluxe Hobby and Modelers Tool Kit. Use a hobby knife as needed for detailed cuts that require precision. National Treasure Book of Secrets. About Us Custom Blades. Specialty Blades Quotes. This will give the frame something to attach to. Your cart is empty. Clean glue excess before it dries. Hobby Knife Set. Spread the glue into a thin layer using a wooden coffee stirrer, then allow it to dry for 10—20 minutes. September 1, Then I epoxy the joint at the back of the helmet.